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Troubleshooting

From: Issued date 2019. 08. 01 Back

Issues
Engine lacks powerBlack smokeExcessive oil consumptionBlue SmokeNoiseExcessive oil-compressor endExcessive oil-turbine endDrag or bind in rotating assemblyExcessive rotating assembly wheelDamaged compressor wheelDamaged turbine wheel










































































































































































































































































Possible CausesSolution
Dirty air cleaner elementClean or replace filter element
Plugged crankcase breathersClear obstruction per manufacturer's manual
Air cleaner element missing, leaking, or loose connections to turboReplace, repair or reconnect air cleaner element per manufacturer's manual
Collapsed or restricted air pipe before turbochargerInspect pipe for damaged or obstruction, replace or repair
Restricted or damaged crossover pipe-turbo to inlet manifoldInspect pipe for damaged or obstruction, replace or repair
Foreign object between cleaner and turbochargerInspect air intake piping, remove foreign object
Foreign object in exhaust system (check engine)Inspect exhaust piping only when engine is not running and cold, remove foreign object
Turbocharger flanges, clamp or bolts looseInspect all connecting hardware for damage, ensure tight fits per installation instructions
Inlet manifold cracked, gaskets, loose or missing, connections looseRemove and inspect inlet manifold for damage to castings and gaskets, replace if needed
Exhaust manifold cracked, burned, gasket loose, blown or missingRemove exhaust manifold only when engine is cold and not running and inspect for damage to castings and gaskets, replace if need
Rstricted exhaust systemInspect exhaust system only when engine is cold, not running, remove obstruction
Oil lag at start - upInspect exhaust system lines, filters and oil for obstruction, remove obstruction
Insufficient lubricationInspect exhaust system lines, filters and oil for obstruction, remove obstruction
Lubricating oil contaminated with dirt or other materialReplace all filters and lubricating oil with new per manufacturer's manual
Improper lubricating oil type usedReplace lubricating oil with correct grade
Restricted oil feed lineRemove and inspect oil line, remove obstruction
Restricted oil drain lineRemove and inspect oil line, remove obstruction
Turbine housing damaged or restrictedRemove turbine housing, inspect for cracks or wear, replace if needed
Turbocharger seal leakageInspect for proper oil feed/drain line installation, contact ETE distributor for rebuild
Worn journal bearingsContact a ETE performance distributor or ETE master distributor
Excessive dirt build-up behind turbine wheelInspect air cleaner element and intake piping for damage or leaks, replace if needed. Clean compressor wheel and housing
Excessive carbon build-up behind compressor housingInspect crankcase ventilation
Too fast acceleration at initial startDecrease acceleration at initial start
Too little warm-up timeExtend warm-up period
Fuel pump malfunctionRefer to engine manufacturer's manual and replace if needed
Worn or damaged injectorsInspect injectors for damage and replace if needed
Valve timingRefer to engine manufacturer's manual and replace if needed
Burned valvesRefer to engine manufacturer's manual and replace if needed
Worn piston ringsRefer to engine manufacturer's manual and replace if needed
Burned pistonsRefer to engine manufacturer's manual and replace if needed
Leaking oil feed lineRemove and inspect oil line, remove obstruction
Excessive engine pre-oilRefer to engine manufacturer's manual and replace if needed
Excessive engine idleRefer to engine manufacturer's manual and replace if needed
Coked or sludged center housingContact a ETE performance distributor or ETE master distributor
oil pump malfunctionRefer to engine manufacturer's manual and replace if needed
oil filter pluggedRefer to engine manufacturer's manual and replace if needed
oil bath cleaner, air inlet screen restricted/dirty air cleanerReplace air inlet screen
Oil bath air cleaner, oil pull-over/oil viscosity too low or highReplace lubricating oil with correct grade
Boost control malfunction:wastegateInspect for damage, leaks or obstructions; replace or repair if needed
Boost control malfunction:vntContact a ETE performance distributor or ETE master distributor
Boost control malfunction:engine management systemRefer to manufacturer's manual and adjust as needed

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